Product Assembly: From Component to Finished Product
Product Assembly
Manufacturing high-quality individual components is only half the job. Our Product Assembly services seamlessly integrate components from both our CNC Machining and Injection Molding divisions—as well as third-party parts—to deliver complete, tested, and ready-to-ship sub-assemblies and finished products.
We eliminate the complexity of managing multiple vendors and internal assembly labor, providing you with a single source for manufacturing, quality control, and final fulfillment.
🛠️ Integrated Assembly Capabilities
Our assembly operations are designed to be flexible, scalable, and quality-driven, ensuring your final product meets every specification.
Assembly Techniques
We utilize both manual and automated assembly methods, choosing the most efficient and reliable technique for your product:
- Ultrasonic Welding: Creating strong, clean, and invisible bonds between plastic components (injection molded parts) without adhesives or fasteners.
- Bonding and Adhesives: Applying chemical adhesives for durable seals or structural joints between dissimilar materials (e.g., plastic to metal).
- Mechanical Fastening: Inserting, riveting, screwing, and staking components, often utilizing specialized automation fixtures for speed and consistency.
- Heat Staking and Press Fitting: Joining plastic posts to components for secure, permanent attachments.
- Soldering and Wiring: Integrating electronic components, wiring harnesses, and control boards into enclosures.
Value-Added Assembly Services
We go beyond simple component joining to deliver a fully functional product:
- Testing and Validation: Performing in-line functional, pressure, or electrical testing to ensure every assembled unit meets performance criteria before it leaves our facility.
- Component Sourcing: Managing the procurement, inspection, and inventory of non-manufactured items (such as standard hardware, electronics, batteries, or specialized packaging).
- Labeling and Serialization: Applying permanent or temporary labels, barcodes, and serial numbers for inventory tracking and traceability.
🛠️ Integrated Assembly Capabilities
Our assembly process is managed by a stringent Quality Management System to ensure consistency across high volumes.
Custom Fixturing
We design and machine custom fixtures and jigs (often using our own CNC machines or 3D printers) to hold parts accurately during assembly, ensuring repeatability and reducing strain on operators.
Error Proofing (Poka-Yoke):
Implementing physical and electronic measures into the assembly process to prevent errors and guarantee components are correctly placed, fastened, and tested every time.
Kitting and Final Packaging
We handle the final presentation, including placing assembled products into custom retail packaging, blister packs, clamshells, or bulk shipping containers, ready for distribution.
🤝 Single-Source Fulfillment
By leveraging components made in-house—whether high-precision CNC machined metal parts or high-volume injection molded plastic casings—we drastically simplify your supply chain and reduce risks associated with vendor coordination.